Process Design & Manufacturing Consulting
Precision Process Improvement. Measurable results.
What We Do
Practical design and analytical support for manufacturers who need precision guidance, smarter designs, and tighter processes — without the overhead of a full-time in-house team.
Dimensional tolerance stack-up analysis and GD&T review to ensure parts assemble correctly, reduce scrap, and eliminate costly fit-and-function failures before production.
Design for Manufacturability reviews that catch costly design problems early — reducing scrap, tooling rework, and production delays downstream.
Lean and Six Sigma-informed process analysis to eliminate waste, reduce cycle times, and build consistency across your production floor.
Hands-on advisory for plant layouts, capacity planning, supplier qualification, and quality system buildout across general and specialty manufacturing.
Who We Serve
Serving manufacturers across Florida and the Southeast — from high-mix low-volume job shops to regulated aerospace and marine OEMs.
How We Work
A repeatable 4-phase approach that delivers measurable outcomes — not just recommendations — on every engagement.
Deep-dive discovery into your design, process, or production challenge. Define the problem before proposing solutions.
Product and process analysis — tolerance review, DFM, process mapping — to quantify the gap between current state and target performance.
Develop and validate solutions. Drawing and CAD deliverables, design recommendations, and implementation roadmaps your team can act on.
Knowledge transfer, documentation, and follow-on support to ensure improvements hold and your team builds capability over time.
About
CycleMark Consulting is a Florida-based design and manufacturing consulting firm built for small and mid-size manufacturers who need senior consulting expertise without the overhead of a full-time hire.
Founded by Joshua Barnett, CycleMark brings rigorous analytical thinking — DFM, tolerance analysis, process improvement — to the manufacturers who need it most: companies with 10 to 250 employees navigating growth, quality challenges, and product development simultaneously.
We operate as an embedded partner, not a vendor. Every engagement is structured to leave your team more capable than when we arrived.
Contact
Whether you're dealing with a design challenge, a process bottleneck, or a product launch — tell us what's in the way and we'll tell you how we can help.